Case Studies

Directional drilling at San Miguel infill program

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Successful Directional Core Drilling of 166.55 total meters in a challenging environment at Mineral Media Luna, Mexico.

Setting

Media Luna is located in the Guerrero Gold belt. The commercially viable ore is in a skarn deposit, where the skarn is the result of contact metamorphism between the sedimentary formations (primarily limestone and siltstone), and intrusive bodies. 

AZIWELL has been working with Torex Gold at the property since 2018, using the N-size AZIDRILL® Directional Core Drilling tool

More details about the challenging environment and how the N-size AZIDRILL® was used can be read in the #25 issue (11/23) of Coring Magazine.

Two Aziwell operators observing the exploratory project site
Two Aziwell operators observing the exploratory project site

Developing a revolutionary tool

The existing technology for drilling H-size holes is rather limited: mud motors, or wedges (continuous or static). Both options lack one critical element: continuous curvature with core recovery. 

Not only does a Directional Core Barrel recover, as the name suggests, a core sample, but the decrease in contact surface between the rock and the drill bit leads to higher production rates, which is always an important factor for cutting costs in an exploration project.

To further add to the list of benefits, it has the same water consumption as traditional Conventional Core Barrels, making it exceedingly more environmentally friendly to use over mud motors.

In order to address these needs of the industry, AZIWELL has developed the H-size AZIDRILL®, which recovers N2 core samples with a diameter of 50.6mm (2”). It is the world’s first commercially available H-size Directional Core Barrel. 

Carrying out the test

Due to the long collaboration between Torex Gold and AZIWELL, the parties showed interest in field testing the new tool at Minera Media Luna. For the test to reflect exactly a real-life scenario, two directional holes were planned that had to hit commercially relevant targets. In short, the test did not just simulate a real-life scenario, but proved to be one. 

To plan the trajectory of the boreholes, AZIWELL’s NAVIGATOR planning software was used. Two targets were chosen by Torex Gold, with total depths of 341.85 and 432.85 meters respectively. Two mother holes were to be drilled initially, followed by two curves, each planned with a dogleg severity of 5 degrees. 

Aziwell operators discussing charts on a computer while hunched over a table
Aziwell operators discussing charts on a computer while hunched over a table

For the first target, a mother hole was initially drilled to a depth of 223.6 meters. After which, the AZIDRILL® was lowered and the first commercial directional drillhole with core recovery in H-size began on the 18th of October, 2023. It took a couple of days to adjust the tool and reach the desired dogleg severity. However, once the settings were figured out and the proper adjustments were made, the production rate shot up to 33 meters of curve which were drilled during the 6th day, in the desired direction and with the correct dogleg severity, nonetheless.

The needed inclination and azimuth were reached on the first hours of the 7th day, with a total curve length of 107.95 meters.

The second target needed a much shorter curve, ending with a total of 58.6 meters, taking just 4 days and a few hours to complete. 

Below you can find the tables with the daily production for the two curves:

Table 1 - Daily production break-down for the 1st curve

18 Oct 4.65m

19 Oct 6m

20 Oct 17.6m

21 Oct 16.1m

22 Oct 21.6m

23 Oct 33m

24 Oct 6m

Table 2 - Daily production break-down for the 2nd curve

2 Nov 0.4m

3 Nov 12.15m

4 Nov 14.4m

5 Nov 10.1m

6 Nov 21.5m

The drilling process on the Minera Media Luna site
The drilling process on the Minera Media Luna site

Results

After the curves were completed, a conventional core drill was used to drill a straight section all the way to the targets. 

Both of them were intercepted, meaning the drilling was a success. The most noteworthy aspect, however, is the 33 meters of directional core drilling for one day. Considering the difficult ground conditions, both the AZIWELL team and the client were delighted with the result. 

The field test led directly to further commercial projects with the H-size AZIDRILL, showing that the test itself was indeed a resounding success. 

Although unrelated to this field test, we would like to highlight that more than 1000m has been drilled on commercial projects with the H-size AZIDRILL, with production rates of up to 50m per day.